Tools & Materials
Tools:round-point shovel, plate compactor (rental), 4-foot level, straight 2x4 screed board, bull float, magnesium float, edger, groover (control-joint tool), steel trowel, wheelbarrow. Rent the plate compactor — hand tamping a sub-base for anything larger than a shed pad is not realistic.
Materials (size with the calculators below):
- Ready-mix concrete (3500 psi mix) or 80 lb bags — size with the Concrete Calculator
- Compacted gravel sub-base (#57 or crushed run, 4 inches) — size with the Gravel Calculator
- #4 rebar or 6x6 welded wire mesh — size rebar quantity with the Rebar Calculator
- Form lumber (straight 2x4 or 2x6), wood stakes, duplex nails or deck screws
- 6-mil polyethylene vapor barrier (interior slabs only)
- Curing compound or plastic sheeting for the 7-day cure
Step 1: Plan the Slab and Reinforcement
Lock in dimensions, thickness, and reinforcement before you excavate. Standard thicknesses: 4 inches for patios, walkways, and shed pads; 4–6 inches for driveways and garage floors (6 inches if trucks or RVs park on it); 8–12 inchesfor footings. Match reinforcement to load: wire mesh or fiber for patios, #4 rebar on 18–24 inch centers for anything carrying vehicles, two #4 bars running the full length for footings.
Step 2: Excavate and Grade the Site
Mark the slab footprint with stakes and string. Excavate to a depth that leaves room for 4 inches of compacted gravel plus the slab thickness— for a 4-inch patio on 4 inches of stone, that is 8 inches below finished grade. Strip topsoil and organic material; the pad needs to rest on firm mineral subsoil. Keep the bottom of the excavation level to within an inch.
Step 3: Set the Forms
Build forms from straight 2x4 or 2x6 lumber, staked every 3–4 feet on the outside so the forms cannot bow outward under the weight of the pour. Square the corners by checking that the diagonals are equal, set the top edge to finished grade, and slope the pad 1/8 to 1/4 inch per foot away from buildingsso water runs off. Verify level across the forms with a long straight edge — the forms are your screed guides, so anything crooked now shows up forever.
Step 4: Compact the Gravel Sub-Base
Spread 4 inches of #57 stone or crushed run across the pad and compact it in 2-inch liftswith a plate compactor. Walk the entire surface — when the compactor no longer bounces and you can walk across without leaving footprints, the base is ready. This step prevents more cracking than any other. A slab is only as good as what it sits on.
Step 5: Place Reinforcement
For interior slabs, lay 6-mil polyethylene sheeting across the compacted base first, overlapping seams by at least 6 inches. Then place reinforcement: 6x6 welded wire mesh rolled out and trimmed, or #4 rebar tied in a grid on 18–24 inch centers. Support the steel on chairsso it sits in the middle third of the slab — reinforcement on the ground does nothing. Dobie blocks, rebar chairs, or brick chunks all work.
Step 6: Pour and Screed
Pour concrete starting at the far end of the slab and work backward toward the truck or mixer. One person guides the chute, another pulls with a rake, a third starts screeding. Rake concrete to roughly level, then pull a straight 2x4 across the top of the forms in a sawing, side-to-side motion to strike off excess. Fill low spots with shoveled concrete and screed again. Work fast — you have 30–60 minutes before the concrete stiffens, less in hot weather.
Step 7: Bull Float, Edge, and Cut Control Joints
As soon as the sheen of bleed water disappears from the surface, run a bull float across the slab to flatten it and push aggregate down. Run an edger along the forms to round the edge — a sharp 90° edge chips off the first winter. Cut control joints every 8–12 feet with a groover, at a depth of roughly one quarter of the slab thickness (1 inch on a 4-inch slab). These joints are where the concrete is allowed to crack as it shrinks during cure.
Step 8: Finish and Cure
Pick the finish based on use. Broom finish (stiff broom drawn once across the surface perpendicular to traffic) for exterior patios, walkways, and driveways — gives slip resistance when wet. Steel-trowel finish (hard trowel passes once the surface firms up) for interior and garage slabs — smoother and easier to clean. Once the slab is firm, cure it for at least 7 daysby covering with plastic sheeting or spraying a curing compound. Do not let the surface dry out — the slow hydration of the first week is where concrete develops its strength, and drying too fast is the single biggest cause of surface crazing and early cracking.
Common Mistakes
- No or shallow control joints.Concrete shrinks as it cures and will crack somewhere — your job is to pick where. Groove joints to a quarter of the slab thickness every 8–12 feet.
- Uncompacted or thin sub-base. A loose or missing gravel base is the second-biggest cause of slab cracks. Spend the rental fee on a plate compactor.
- Reinforcement on the ground.Wire mesh or rebar sitting on the sub-base does nothing — it needs to be suspended in the middle third of the slab on chairs or blocks.
- Adding water on site.“Hotting up” the mix for easier placement weakens the final slab. If the concrete is too stiff, screed harder, not wetter.
- Working the surface while bleed water is present. Bull floating or troweling before the surface sheen disappears traps water at the top and causes dusting and scaling. Wait.
- Skipping the cure. Concrete hydrated for 7 days in a damp environment reaches roughly double the strength of concrete allowed to dry out in 24 hours. Cover it.
Cost: DIY vs. Contractor
DIY materialsfor a 10x10 four-inch patio run roughly $300–450: concrete $150–200 (ready-mix short load) or $350–400 (56 bags of 80 lb mix), gravel sub-base $40–60, rebar or mesh $25–60, form lumber $20–40, plus stakes, vapor barrier, and curing compound. Add $80–120 for a weekend plate-compactor rental.
Contractor-poured concrete slabs run $6–12 per square footfor a standard 4-inch residential slab — $600–1,200 for the same 10x10 pad. Driveways, garage slabs, and anything thicker or with rebar push toward the high end; stamped or colored finishes can double the number. Hire a pro for driveways longer than 30 feet, any slab tied to a building foundation, and interior slabs where a poor finish becomes the floor you stare at for 30 years.
Related Calculators
- Concrete Calculator— Size the pour in cubic yards and bag counts
- Gravel Calculator— Size the 4-inch compacted sub-base
- Rebar Calculator— Estimate rebar for a grid on 18–24 inch centers
Written by Daniel McCarney — AceCalc